Overall Introduction of Polymer Antioxidant

What Is Antioxidant? (Definition of Antioxidant)

An antioxidant is a chemical compound that prevents oxygen from reacting with other compounds that are susceptible to oxidation. Polymer antioxidant, is a class of heat stabilizers, can be added to improve the shelf life of the product or to improve its high-temperature stability. While adding a stability margin during thermal processing.

Polymer Antioxidant Classification

Industry Antioxidant Types

TypefeaturesApplication
hindered phenolicExcellent Hydrolysis resistance

Extraction resistance

Yellowing resistance

Provide long-term stability

PE/PP pipe

High crystalline PP

Elastomer

Nylon

Phosphites/PhosphonitesExcellent processing stability and color stability

Heat stability, no residual impurity

Hard precipitation, no adhere to water,

No blooming, improve transparency of article

Provide processing stability

PP/PE, elastomer, transparent article, PC, PC/ABS, nylon, POM etc.
thiosynergistsLong heat resistance better than DSTDP/ DLTDP

No odor

For PP/PE need long-term stabilizing, filler modified PP/PE, wire, and cable
Metal DeactivatorsLow melting point, easy to use

Good stability, strong anti-aging

Extraction stability

Deactivate metal ion activity to prevent it boosting polyolefins degradation

PP/PE wire and cable

Filled modified materials

Antioxidant blendsExcellent processing and color stability

Heat stability, no residual impurity

Granules form, no dust

Polyolefins, PC and PC alloy

Nylon, styrenics, elastomer, POM

 

Classified by Mechanism

Antioxidants can be divided into two classes, according to their mechanism in interrupting the degradation process: (a) chain-terminating primary anti-oxidants, and (b) hydroperoxide-decomposing secondary antioxidants

Primary Antioxidant react rapidly and are termed  “radical scavengers'”.The most important are sterically hindered phenolics and secondary aromatic amines. Hindered phenolics are high molecular weight anti-oxidants for polymer systems that are sensitive to thermal and oxidative degradation, due to the formation of free radicals and peroxides. They protect against degradation at high processing temperatures and are highly efficient, low in volatility, and non-staining, with wide toxicological clearance and are effective at very low dosages (0.01-0.1%).

Secondary Antioxidant reacts with hydroperoxides to produce non-radical products and is therefore often termed ‘hydroperoxide decomposers’. They differ from primary phenols and amines in that they are decomposed by reaction with a hydroperoxide, rather than containing it. They are particularly useful in synergistic combinations with primary anti-oxidants. Phosphite/phosphonites are generally regarded as the secondary antioxidant.

Antioxidant Binary Blends, primary antioxidants plus a high-temperature hydrolytically stable organo-phosphite secondary antioxidant or thioesters plus phenolic antioxidant, Their use is limited to applications where possible effects on odor or taste and negative interaction with HALS (hindered amine light stabilizers) are not important.

Classification by Chemistry 

Industrial Antioxidant additives also classified into phenolics, metal deactivates, amines, phosphites, thioesters and binary blends among the industry.

Classification by Application

Industrial Antioxidant can apply in plastics, synthetic fibers, elastomers, adhesives, tackifier resins, and waxes.

 

How Does Polymer Stabilizer (Antioxidant | UVA | HALS) Work?

Mechanism of polymer stabilizer as the photo below, polymer stabilizer include heat stabilizer and UV absorber / HALS (hindered amine light stabilizer). Heat stabilizer can subdivided into phenolics, amines, phosphites, thioesters, metal deactivates in this photo.

How to Choose Polymer Antioxidant?

General Rules to Follow When Choosing Antioxidant and UV Stabilizers

1. Stability & Extraction

Uv Stabilizers and antioxidant hydrolysis resistance are ok,it are the color stability needs to pay attention. Also, there two additives shall not react with other ingredients in a system, neither corrosion equipment nor extract by the substance on the article surface.

Hindered amine light stabilizer normally shows low alkalinity, no acidic additives shall be used together, and final article shall not apply in an acidic environment.

 

2. Solubility & Compatibility

Most polymers are non-polar while antioxidant, UV stabilizer are somewhat polar. Solubility is an issue need to concern. Antioxidant and UV stabilizers shall dissolve while not decompose in polymers processing temperature which most UV stabilizer could meet this requirement.

 

3. Migration

When possible, high molecule weight and relatively high melting point antioxidants and UVA shall be selected, each dosage shall determine based on most stringent processing and end-user environment.

 

4. Processing

When antioxidant and UV stabilizer melting range quite differ from resins’. Bias current or stick to screwing could occur. When this gap exceeds 100 ℃, UV stabilizer and antioxidant shall add in masterbatch form then mix with resin to process.

 

5. Handling and Safety

Antioxidant and UV stabilizer shall none or low toxic. No or low dust. Not harmful to human during plastic process and lifetime. Not harmful to animal or plates. No pollution to air,earth and water.

For agriculture file, food packing, toys, disposable infusion set or direct food, drug, medical device, medical devices, human contact plastics. Only FDA or EU approval antioxidant and UV stabilizer follow maximum concentration is allowed.

 

General Selection of Antioxidants for Use With UV Absorber

Care is needed in selecting anti-oxidants for use in combination with effective light-stabilization systems. High molecular weight stabilizers provide high levels of heat stability at normal application temperature. To avoid color shifts (especially yellow discoloration), BHT-free resins should be used with HALS formulations. Sulphur-containing organic compounds used as the-synergists are known to reduce the light stability level conferred by HALS, and high levels should be avoided.

PE food

contact

PE greenhouse filmPP colored food contact(General

purpose

PP tapes, moldingsPP colored food contact
Base resinPHPEPPPHPPPP
HMW-HALSYesYesYesYesLow

molecular

weight

Yes
BenzophenoneYesYesYes
food contactYesYesYesYesYes
Thermal

stabilization

goodgoodVery goodVery goodGoodLimited
Application and let-downHeavy-duty sticks:

1.5-     2.5%:           film: 1.25-1.75%,

2.5-3.5%(24m); mouldings:

1.5-3%

Heavy-duty

sacks:

1.5-     2.5%: greenhouse film:

1.25-1.75%.

2.5- 3.5         (24m)

Tapes:

1-3%;

fibre: 1-3%: mouldings:

0.5-2.5%

Shrink wrap: 0.75-1.5%; greenhouse film:1-1.5%;

HDPE crates:

0.25-0.5%;

mouldings:

0.5-2.0%

Tapes:

0.5-2.0%; mouldings: 0.5-2.5%

Food crates: 0.5-1.5%; tapes:

1-3%; black tapes: 1-3%

 

 

Typical Use of Antioxidant, UV Absorber, Light Stabilizer For Plastics

The information below is not to be construed as a warranty or representation for which we assume legal responsibility, it would change without any statement, Users should undertake sufficient verification and testing to determine the suitability for their own particular purpose of any information or products referred to herein.if any questions when choosing these additives for your material,please contact our support team by (Click Here).

For Antioxidants (Click Here), jump to antioxidant product portfolio page.

For UV Absorber/Light Stabilizer (Click Here), jump to product portfolio page.

MaterialApplicationAntioxidantsUV Absorber/HALSRemark
POLYOLEFIN

 

PP thick section260-280℃

Outdoor table&chair

1010+DSTDP622+326DSTDP=3*1010
PP thin section

Fiber & strip

240-300℃PP fiber:1425

1010+168/DSTDP

 

Fiber:

770 without heat

622with heat

Strip:791

Low volatile

Heat stability

Extraction resistance

Gas yellowing

HDPE180-240℃ blowing, injection, extrusion1010+168791 ,944Compatibility
LDPEFilm, packing, cover,mulch,

greenhouse cover

1010622+531<0.1%
LLDPEFilm, blowing, injection1010+168944/622+531/
PEXWire cableTMB 6//
PBPipe1010DLTDPExtraction resistance
STYRENICSPSInstrument&lamp shell1076UV P+770/
SANKitchenware

Electrical

Automotive

1076+168UV P+770/
 IPS/245,1076UV P+7700.1~0.25%
HIPS245//
MBS/1076+DLTDP//
ABSMachinery industry /245+DLTDPUV P+770High dosage

Based on process technical

SISHotmelt adhensive

pressure sensitive adhesion

1076/1010

0.1-0.5%

UV P+770

Hotmelt adhensive 213 /770

pressure sensitive adhesion

213/770

SBSSole,tar regulator1076/1010

0.1-0.5%

UV P

Adhensive 1010+626+136

POLYURETHANEPURForm,RIM,coating,

adhensive,fiber

 

1076+5057

Aromatic amines<0.05%

 

leather,elastomer,textile,

sole,adhensive,

fiber need uv absorber,

Sole:UV P+770 +1010

Film:770 +UV P

Color stain

mechanical property

gas yellowing

ENGINEERING 

PLASTICS

PCWindow1076+168UV P,1577Color stain issue
POM220-230245,1010622+234Carbon black
PETFilm,coating,bottle,

Electricals,pipeline,

conveyance

10101577

PET fiber:770 +329

/
PBT2451577/
UPR//329user to test and decide
Aliphatic PAEngine blade

Heat sink cover etc.

245/1098+168944,7700.2-0.7%
TPEE/329/
TPU/1010/245+

DLTDP+445

//
PMMAGlazing,signboard

lamps

0.05-0.2% UV P+770

Not always use together

/
PPE//UV P or 770
PSU///exceed certain amount
PVCRPVC//UV P or 320
PPVC/531+944
ELASTOMER&

Rubber

BR1520320
IR565320
SBRTire process,1520+TNPP320
NBR1520+TNPP
EPR,EPDMWire,roof film

Liner,automotive

1010329+770
Thermoplastic rubber
TPO3052+168
X-SBRPaper coating,

carpet backing

Nonwoven &textile liner

Cas 31851-03-3

Cas 26780-96-1

Market Trend of Polymer Antioxidant

In recent years, the development is mainly focused on the technical improvement of products, easier to handle and disperse.The main technical goal is a more lasting effect, at a lower dose level, to maintain good color and transparency when needed.The improved toxicological nature for food contact and medical applications is also a continuing goal for developers.In order to improve treatment, particles and liquid systems have been introduced and there is a general trend to greater use of masterbatch.

  • Easier to handle/disperse
  • Low dose level
  • Durable effect
  • Food Contact/Medical Application
  • Particle/liquid

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